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Nanopowders
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Nanopowders

nGimat manufactures nanomaterials and provides research services for the rapid development of new products utilizing nano-building blocks. nGimat has worked with nanotechnology for over 10 years, resulting in numerous issued patents that cover engineered materials, structures, and components that function due to <100nm dimensions. nGimat's proprietary NanoSpraySM Combustion Processing technology and Nanomiser® Device, combined with unique material and system development expertise, enable low-cost, high-volume production of nanoEngineered MaterialsTM in the form of nanoparticles that can be used in slurries and pastes or in dry form that enable next generation products.

Nanopowders Brochure

nGimat's Nanopowder Production Facilities

The Uniqueness of Nanopowders
Nanopowders enable new products and continue to replace conventional powders in many applications because of their unique properties, such as higher surface area and easier formability, and because of improved performance of the resulting end products. For example, due to improved catalytic performance from nanomaterials, current catalysts will be replaced with next-generation, advanced catalysts that require little or no expensive precious metals like platinum and require lower temperatures to function. Nanomaterials will be more expensive than the larger grain materials per unit weight, but the performance will be superior on a cost basis. Just as plastics have captured part of the market place from other materials, nanomaterials will capture a significant marketplace that requires higher performance levels or enabling functionality.

Conventional methods of fabricating small devices from the top-down are either challenged in producing nano-size devices while still preserving their special properties, or are commercially impractical. nGimat's nanopowders allow manufacturers in a wide range of industries to fabricate nanodevices by building them from the bottom-up, starting with vapor and nano-cluster size building blocks. nGimat can produce nanopowders, in almost unlimited compositions, faster and at a significantly lower cost through the use of the Nanomiser Device, allowing the commercially enabling production of nanopowders in a continuous process.

Nanopowders at nGimat
nGimat has developed the NanoSpray Combustion Chemical Vapor Condensation (CCVC) process, a cost-effective method for producing a variety of mixed-metal oxides and metal nanoparticles, as well as research and development services for specific applications of nanopowders. The CCVC process can produce kilograms of nanopowders in our pilot-scale facilities and tons of material in scaled reactors. The benefits of nGimat's solution combustion technology include the simplicity of equipment, flexibility to form complex compositions, and increased production rates. nGimat's NanoSpray-based technology provides a new and highly competitive way to produce multi-component nanopowders at reduced costs. The capability and versatility of the process have already been proven in the synthesis of a variety of materials. The key advantages of nGimat's technology are:
  • Ability to produce complex multi-component materials by simply adjusting the solution chemistries and NanoSpray Combustion Processing conditions
  • Flexibility to adjust size, crystallinity, shape, and morphology of nanopowders
  • Inherent scalability of liquid CCVC process. As a result, capital and ongoing operating costs of this process can be significantly reduced compared to other methods for nanoparticle synthesis.
  • Use of inexpensive, environmentally friendly, soluble chemical reagents

Materials Processing Brochure

Applications of nGimat's Nanopowders
nGimat began the sale of nanopowders in small quantities in the 4th quarter of 2002. nGimat is currently developing and selling special nanomaterials for customers focusing on applications in pigments, SOFC components, batteries, high-temperature catalysis, cosmetics, ink jet printing, medical implants and prosthetics, capacitors, chemical mechanical polishing and other applications. Some of the applications that are being enabled by nGimat's nanopowders and nanostructured coatings are listed below.
  • Reduced precious metal loading and simplified one-step manufacturing process for PEM fuel cell components and auto exhaust catalysts
  • Next generation electronic applications
  • Never fading colorants that are stably dispersed and transparent
  • Reduced sintering temperature via nanopowders
  • Improved chemical mechanical polishing when using nano-sized ceria and doped ceria
  • Improved heat transfer when using nanoparticles dispersed in base heat transfer fluid
  • Improved pigment properties when using nanoparticles and special compositions
  • Reduced emission from diesel engines via catalytic fuel additive (doped ceria)
  • Reduced operating temperature and improved electrode robustness for SOFC applications
  • Improved sunscreen material for sensitive skin via doped titania

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